PCB Prototyping Knowledge Base

Technical guides for in-house PCB prototyping, from mechanical PCB milling and drilling to through-hole connections, solder paste application, component placement and reflow.

Learn the Complete PCB Prototyping Process

The MIPEC Knowledge Base explains the individual processes used in in-house PCB prototyping and prototype assembly. Explore practical guides covering PCB machining, tooling, dust extraction, mechanical through-hole connections and SMT assembly.

Use the sections below to explore a specific process or start with the fundamentals of PCB milling.

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What Is PCB Milling?

Learn how mechanical PCB milling creates conductive tracks, isolation paths, drilled holes and board contours without chemical etching.

PCB Milling & Drilling

Learn the fundamentals of mechanical PCB fabrication, including milling tools, machining processes and dust extraction when working with PCB materials such as FR4.

What Is PCB Milling? Fundamentals

What Is PCB Milling?

Introduction to isolation milling, drilling and routing for in-house PCB prototyping.

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PCB Milling Tools Tooling

PCB Milling Tools: Cutters, Routers, End Mills & Drills

Understand the main cutting tools used for isolation milling, copper removal, drilling and PCB contour routing.

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PCB Milling Dust Process & Safety

PCB Milling Dust: Why Dust Extraction Matters

Learn why effective dust extraction is an important part of mechanical PCB machining, especially when processing FR4.

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PCB Fabrication

Explore processes used after milling and drilling to prepare functional prototype PCBs for assembly.

Mechanical Through-Hole Connection Through-Hole Connection

How Copper Rivets Connect Double-Sided PCBs

Learn how mechanical through-hole connections can create electrical continuity between both sides of a prototype PCB.

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SMT Assembly

Learn how solder paste is applied, components are positioned and solder joints are formed during prototype PCB assembly.

Solder Paste Stencil Printing Solder Paste

Solder Paste Stencil Printing

Learn how solder paste is transferred through a stencil onto PCB pads before component placement.

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Solder Paste Dispensing Solder Paste

Pneumatic Solder Paste Dispensing

Understand how controlled pneumatic dispensing can apply solder paste directly to selected PCB pads.

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Dispensing vs Stencil Printing Comparison

Dispensing vs. Stencil Printing

Compare two common solder paste application methods and understand where each approach fits PCB prototyping.

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Manual SMD Component Placement Component Placement

Manual SMD Component Placement

Learn how manual Pick & Place systems assist with accurate positioning of SMD components on prototype PCBs.

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Reflow Soldering Reflow

How Thermal Profiles Form SMT Solder Joints

Understand the role of the thermal profile during reflow soldering and how the assembled PCB passes through the process.

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Nitrogen Reflow Soldering Reflow Atmosphere

Nitrogen Reflow Soldering – When and Why to Use N₂

Learn how a nitrogen atmosphere reduces oxidation during reflow, improves solder wetting and supports demanding SMT assemblies.

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Complete PCB Prototyping Workflow

See how PCB milling, drilling, board preparation and SMT assembly connect into one complete in-house prototyping workflow.

From PCB Milling to a Complete SMT Prototype Workflow

From PCB Milling to a Complete SMT Prototype

Follow the progression from a machined PCB through solder paste application, component placement and reflow.

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Explore the Complete MIPEC Workflow

See how data preparation, PCB milling, through-hole connection, solder paste application, component placement and reflow fit together in an in-house PCB prototyping laboratory.